Full Hydraulic Drive Decanter Centrifuge manufacturer in China

As one of the most professional designer and manufacturer of decanter centrifuge in China, GN solids control produced high speed decanter centrifuge and VFD centrifuge have been widely used for WBM, OBM, SOBM drilling waste management, oil & gas drilling solids control system, dewatering unit, oily sludge treatment plant, waste water treatment, mining, etc applications. All of our decanter centrifuges are electric motor and control panel drived, now we have full hydraulic drive decanter centrifuge to meet some client’s requirement when electricity is limited in some areas.

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The mechanical components are same with the electric drive decanter centrifuge with features as below:
1) screw protection: tungsten carebide tiles for longer service life
2) Bowl material: duplex stainless steel 2205 from centrifugal casting and stainless steel 316L
3) Bearing brand: SKF brand
4) Solids discharge port & fluids distribution port protected by special ceramic insert interchangeable for conveneint maintenance
5) Control system with PLC smart control, especially for the monitoring and safety system: There are monistor for oil level shutdown, temperature alarm, manometric, etc. For safety operation.
6) Full Hydraulic drive system can smoothly work at high temperature environmen without problem, especially for heavy mud treatment
7) Heavy duty Gearbox with high torque up to 4164N.m.
Continue reading “Full Hydraulic Drive Decanter Centrifuge manufacturer in China”

Oily Sludge Treatment Plant for Hydrocarbon Recovery

GN designed and manufactured oily sludge treatment plant for hydrocarbon recovery has been approved and applied for many different applications, like refinery tank cleaning oil sludge, drilling cuttings waste from solids control system, used engine oil, gear oil, waste oil slop, etc. We can design customized system for your different requirement.
The main equipments for the oily sludge treatment plant is similar with GN standard drilling waste management system, high G drying shaker and decanter centrifuge.high-g-dring-shaker

This system function is similar with 3 phase centrifuge, but the performance is much better than tricanter centrifuge, and the cost is much cheaper than 3 phase centrifuge.
As per client’s feedback, the oil in the solids is much lower than 3 phase centrifuge, which can meet the standard of environmental law for disposal. The suspend solids in the water can be lowered up to required target.
Features of GN oil sludge treatment plant:
1 24hours/7days continuous working, automatic pump to transfer the clean oil and water to oil tank and water tank separately.
2 skid mounted design with container loading dimension, for easy movement from one plant to another
3 Reliable performance to meet different client’s requirement for the cleaning result:
We will use different model oil water separator for different client and different material.
4 Big treating capacity, high efficiency: compared with the 3 phase centrifuge, GN oily sludge treatment plant with much bigger treating capacity and high efficiency

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5 Economic cost, high profit
Continue reading “Oily Sludge Treatment Plant for Hydrocarbon Recovery”

GN showed desander unit for ISTT no-dig show in Beijing

GN solids control showed our Piling & TBM desander unit and GNLW223 mining centrifuge at no-dig show held in Beijing, China last week, the exhibition full name is 2016 China international Trenchless Technology Conference , which is held in on Oct. 10~ 12th, 2016 at the Agriculture Exhibition Hall in Beijing. Our stand No. is 128, which is next to Famous brand HDD machine manufacturer Goodeng and Vermeer.
We showed 2 products at the show:
(1) Piling & TBM desander unit GNMS-200D

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The treating capacity is 50m3/h with compact design for transportation.
The Desander unit is composed of double deck shale shaker with 4 units of desilter cone, the separation cut point is 20 microns, desilter feeding pump, catching tank, pipelines, lighting, electric control system, handrail, stairs, etc.
The desander unit can be applied to bored piles, Tunneling, small HDD projects. Normally we called it economic mud recycling system, sometimes clients will use a storage tank and a mixing hopper together; to make all the equipments as skid mounted mud recycling system, we called it self-contained mud recycling system with recycling, mixing, storage triple functions.

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(2) GNLW223 mining decanter centrifuge
It has been widely used for mining diamond core drilling waste water recycling, the purpose is to reduce the water consumption, reduce the solids disposal cost, reduce the total drilling cost to save money for the client. The max speed for the mini centrifuge is up to 5000rpm.
Continue reading “GN showed desander unit for ISTT no-dig show in Beijing”

Solids removal unit for core drilling in Mining

GN solids control shipped one unit of compact solids removal unit to our international client for core drilling in mining industry. This is the 3rd unit of solids removal unit in that area since the last shipment in July, 2015. The client who bought 2 units of solids removal units gave us some feedback and suggestion, we welcome our customers to give us comments to improve ourselves. We made some amendment and improvements according to their suggestions. 2016-09-14-gn-solids-removel-unit-for-international-customer-2
The updated design of solids removal unit is more compact compared with before, the complete design is only 2800x2100x2477mm, which can be shipped by 20ft standard container for sea freight. The 7.5HP centrifugal pump is as a multi function pump for both feeding the centrifuge and mixing. This is to save area and cost for the total unit. The special designed return back pipelines is considering the flow rate of 7.5HP centrifugal pump is bigger than the mini decanter centrifuge treating capacity, if feeding too much, the centrifuge will be easily blocked, the excess fluids should be return back to the mud tank by pipelines.

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The stainless steel material mixing hopper is to prevent the hopper from corrosion. The mini decanter centrifuge is the specialized model for core drilling waste water cleaning, because the water cost is very expensive, by using GN solids removal unit, the client can save lots of water consumption and save drilling cost. The 2 panel shale shaker is a mini equipments for the 1st phase cleaning of solids removal, the treating capacity is much bigger than the decanter centrifuge, because there might be a lot of big cuttings from the core drilling , which will damage the centrifuge and influence the performance of the centrifuge, so the 1st phase cleaning is very important.
For more information of GN compact solids removal unit, pls contact with GN solids control.

GN Solids Control new production line – Explosion proof enclosures and control panel

As a worldwide reputation brand, GN Solids Control owns its professional electrical control department to support its products line.

As most of the industry control panels should be used outdoors and some for hazardous environment. In order to ensure the longer lifetime and reliable performance at jobsite, all GN control panels are explosion proof higher than IP54. Good sealing for water and dust resistance is the basic request of ex performance. It ensures the control panel can be running reliably outdoors, especially for all kinds of drilling activities and underground constructions.

What kind of control panel GN Solids Control do make and offer?

1) Magnetic control for small power equipment ≤30kw. It is a kind of direct start for small motors. Magnetic control is widely used for solids control shale shaker, drilling fluids mud cleaner, high G drying shaker, drill mud agitators, small size pumps, drilling cuttings screw conveyers, etc…

2) For motors bigger than 30kw, direct start control panel is not suitable. Star delta starter control panel is widely used for motors ≥ 37kw. It can protect motors during starting.

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3) Soft starter is another kind of control for motors ≥ 37kw. It generates a small current during starting. Compared with the start delta starter control panel, soft starter control panel is much better. It can save power. If client want use a small size cable for the motors or choose a smaller power generator, soft starter is better choice. But the soft starter control panel price is much higher than delta starter control panel.

Big pumps, vacuum degassers, decanter centrifuges, VG dryers, they have big motor. They should use star delta starter control panel or soft starter control panel.

4) Magnetic starter, control panel delta start control panel and soft starter control panel are for all fixed speed control. GN Solids Control does also offer variable speed control panels per request. VFD control panels are widely used for screw conveyer to change the transfer speed, transfer screw pump, decanter centrifuges.

GN solids control became IADC membership now after certified by ISO & API, CE ( for decanter centrifuge), HSE,etc. IADC was committing to improving safety, advancing drilling technology, striving for reasonable regulation and legislation, and enhancing the training and education of technical and management personnel.IADC full name is International Association of Drilling Contractors, for more info, pls check http://www.iadc.org/ .

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GN solids control main equipments including:
1) solids control equipments, including shale shaker, mud cleaner, desander, desilter, vacuum degasser, decanter centrifuge, mud agitator, mud gun, mud hopper, centrifugal pump, mud gas separator, flare ignitor, mud mixer, shear pump, jet shearing device
2) drilling waste management , like decanter centrifuge, vertical cuttings dryer, Auger, dewatering unit, cuttings solidification / stabilization unit, TDU
3) mud recycling system for HDD, CBM, Geothermal, water well drilling, tunneling, piling
4) shaker screens, hydrocyclones
5) Industry decanter centrifuges for food, chemical, dredging slurry separation, waste water

The following companies will be IADC membership:
1) Oil & gas drilling contractors/ drilling company
2) Oil company (government owned/ private owned)
3) Drilling rig manufactures
4) Drilling tools, drilling rig equipments manufactures, including solids control equipments supplier
5) Oilfield service company
6) Drilling fluids supplier
7) And others
Since 2009 we started our first exportation business, we always keep improving our equipment’s design and quality, to make it more user friendly and safety operation.
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Big bowl decanter centrifuge with dosing system for industry water treatment

Recently GN solids control start to apply our decanter centrifuge for industries except for oil & gas drilling, constructions industry, for example, industry waste water treatment, oil tank bottom cleaning, solids waste treatment, etc. 16.08.28 Decanter Centrifuge
GNLW553C-VFD big bowl decanter centrifuge with dosing system can be used for industry waste water treatment. We have 3 models decanter centrifuges can be used together with dosing system. GNLW363CG-VFD is with 14inch bowl decanter centrifuge, which is the most popular model. GNLW453C-VFD is the 18 inch bowl decanter centrifuge, it is the middle model. GNLW553C-VFD is with 22 inch diameter big bowl which is the biggest model decanter centrifuge.

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The dosing system is installed inside a 20ft container, with lights, windows, doors, air conditioner, etc, for convenient operation and transportation. To reduce the total cost of the dosing system, the dosing system with only a polyurethane material mixing tank and 2 dosing pump with electric control panel. The VFD control panel is not same configuration with oilfield explosion proof VFD control panel, it is a low cost special designed for non explosion proof applications, for example, TBM, dredging slurry separation, sewage water treatment, etc. The non exploson proof VFD control panel is also PLC smart control and touch screen, but the cover is not full of stainless steel material.
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GN solids control is a professional manufacturer for mud mixing tank system for both HDD & CBM mud recycling system and oil & gas drilling solids control system, liquid mud plant.

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Recently we are going to ship 4 tanks mud mixing tank system to our client, together with a separate jet mud mixer unit with a powder adding hopper with operation table. The working principal is as below:
The separate jet mud mixer system can mix the drilling fluids for any of the 4 mud tanks, The jet mud mixer unit including oilfield skid with mixing hopper, mixing centrifugal pump, electrical control panel and pipelines, there us a chemical adding hopper on top of the bottom mixing hopper, the purpose is to mix the drilling fluids better and the chemical powder can be adding by folk lift and lots of chemical bags could be put on the hopper frame for convenient operation. The normal jet mud mixer unit with only the bottom hopper and mixing hopper, the top hopper frame is specially designed for this client. This is not his first order.

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The total tank volume is 120m3, we can design customized mud mixing tank for client’s different requirement according to their required storage volume. The mud mixing tank could be used as storage tank and mixing tank.
We had designed and manufactured hundreds of mud mixing tank system in India and Indonesia, some of them are single tank mixing system, some of the projects are multi tanks mixing system, and the tank size could be loading inside the sea freight container or same dimension with the standard container. Continue reading “”

Seeking the balance between operation performance and the unit cost of the shale shaker screen? Please inquire from GN Solids America LLC.

GN Solids America LLC is one of the top machinery manufacture in China for drilling mud solids control and drilling waste management of the drilling cutting waste.  The shale shaker screen is most consumable part on whole drilling mud solids control process.  GN solids America’s shale shaker screen combine with exceed industry standard and aggressive sale price, it becomes most selling item among operators in the drilling field that perform drilling and/or waste management for environment protections.

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GN Solids America LLC manufacture replacement screen for popular brands like Derrick, M I Swaco, NOV and Fluid System.  GN Solids America LLC also accept custom design order for screen as well among other brands and operators that have special need for operation.  While price and spec is exceed expectations of operators, GN Solids America LLC offer 2 type of frame materials for the shale shaker screen to satisfy operator’s operation objective.  Steel frame shale shaker screen is for price awareness operator while composite material frame shale shaker screen is for operation-effectiveness operator.  Both type of screen will filter the same index of solids that is in the drilling mud and/or other wastes.  . Composite material screen has better separating performance due to the shaker screen area is larger than metal frame screens. The steel frame shaker screens are very heavier while the price is lower than composite material screen.

GN solids America LLC’s main replacement shale shaker screen is for GN Solids America’s own shale shaker and mud cleaner and for M I Swaco’s Mongoose shale shaker.  The screen has offer both metal frame and composite material. Generally speaking, the using life of composite screen also last longer than the metal frame screens. GN’s replacement for NOV King Cobra series and  VSM-300 series screens also has those two materials can be chose. All shale shaker screen comply with the manufacturing standard of API RP13C, which the common standard for separating measurement.

Oilfield Electric control panel manufacturer in China

As one of the most professional solids control and drilling waste management equipment for oil & gas drilling, we use a lot of electric control panels for our equipments, also for the drilling solids control system and HDD & CBM mud recycling system, even for the pressurized VFD control panel for the decanter centrifuge and vertical cuttings dryer. The delivery time, quality and design from the precious supplier( the top explosion proof control panel manufacturer in China )can not meet our high standard for our international client which should comply with our advanced equipments’ design, so we start a new workshop to produce our own electric control enclosures which with higher standard, better material, faster delivery time and user friendly design, especially for the electric components inside the explosion proof enclosures, we use world famous brand like ABB, Siemens, Schneider.

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Actually we start to produce GN solids control own brand electric control panel and positive pressurized VFD control panel several years ago, GN produced VFD control panel for decanter centrifuge and vertical G dryer with the features below:
1) 100% stainless steel material cabinet with 3 motor VFD( main motor, back drive motor and pump motor), sometimes we produce carbon steel material VFD control panel when the client required a cheaper unit because of their budget
2) World famous electric components, the client can replace the part locally, like
ABB, Siemens, Schneider.
3) Pressurized VFD control panel instead of normal Chinese explosion proof control panel for better cooling and performance under high temperature, air conditioner is for option for extremely hot area as the client’s special request
4) PLC smart control with touch screen, HIM automatically control the frequency, speed, differential speed, etc.

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5) Compact design, container shipment, telescopic skid is available to install the VFD control panel with the centrifuge in the same skid for convenient transportation.