GN Mud Recycling System Used for Drilling Projects

All drilling functions are similar in some aspect such as drilling when one is re-decorating the house and laying the actual pipelines for the water along with electricity inside home, we all use a drill and utilize water as media. The particular function of the water the following is to protect the drill bet and when the water is out, the particular some particles from the wall structure come out with the water. Of course , all of us don’t need to reuse the little amount of water and just remove the dirt away.
To get other drilling projects resemble, just a little bit or more complicated. As the earth’s composition is more complex than the wall and much more hazardous, so when drilling for the gas and oil wells to a certain depth, there has to be professional engineers to make the drilling mud as drilling growing media according to the earth condition plus the mud must be treated well, as well as economically after use in in an attempt to be ready for reuse.

160308 750HP Drilling Mud System
GN Solids Control focuses on providing for those drilling projects the mud cleaning systems including:
one Oil and gas drilling mud systems including all 5 various phases separation, 4 actions solids control, with major equipment like shake shaker, desander, desilter, vacuum degasser, centrifugal pumps, submersible slurry pumps, shear pumps and also mixing hoppers, and also the decanter centrifuge and vertical cuttings dryer. In all, the complete brand for oil and gas solids control.
2 . Mud recycling devices for HDD and CBM. HDD and CBM drillings are also drilling works, the functional principal is similar. Comparing together with oil and gas drilling, HDD jobs need less equipment although comparing with other drillings, HDD need more. GN has typical designs for HDD drillings for different treating capacities.
a few. Other drillings and building works like TBM, h2o well drillings and mining or prospecting.
May you need more information or even need some suggestion for selecting suitable mud recycling system, pls contact GN to find out more.

GN decanter centrifuges used for different applications

As we all know, GN decanter centrifuge mainly used for drilling fluids/ mud treatment in the past years, we are developing our centrifuge for other different applications, the new applications are as below:160325GNLW363DG

Dewatering sludges / mud and suspensions
Thickening sludges or mud
Clarifying different type liquids
Separating 3-phase mixtures, i.e. two immiscible fluid phases and a solid phase
Classifying solids in a wet suspension by grain size
Separation of solids according to various densities
Our decanter centrifuges can be used for both oil & gas drilling mud and none oil drilling mud, the function is to separate solids from the liquids, to keep the drilling fluids balanced, and reuse the drilling fluids to prepare for new drilling mud.
According to client’s feedback at oilfield rigsite for drilling waste management, GN decanter centrifuge can help them to reduce the water content efficiently from the drilling cuttings discharge, and reduce the fine solids from the drilling fluids ( mixed with water and oil), the next treatment step is oil water separator. The separation cut point is up to 2 microns, and after using the dewatering unit together, the cut point is up to 1 microns. Our decanter centrifuge is also used to barite recovery at low speed 1800~ 2200rpm, and low gravity drilling fluids at high speed 2700 rpm~ 3200rpm, and dewatering unit at 3200 rpm ~3900rpm.

3-Phase-Decanter-Centrifuge
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GN solid control ZJ30 drill solids control system

Brief introduction:
Become warped mounted drilling mud system is my company specialized in order to adapt to the mud configuration of ZJ30 drill design, manufacture, purification, the circulation of the supply system.
ZJ30 drill can be drilling mud system classification processing, at the same time can also to blend, compound, mixing mud. This set of systems by the mud tank, elevated mud manifold, mud distributor (logging pool);Drilling fluid shale shaker, the mud cleaner, drilling mud, mud decanter centrifuge; Liquid gas separator, mud mixing system, shear pump suction slurry system, the system of mud mixed, the mud barrel sinks, water supply pipe (electric control system, lighting system), etc.

ZJ30 drill solids control system using multiple functional design, making the system can meet the different depth and different use requirement of the mud cleaning system. All systems and processes can work independently, can also be used at the same time.

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Become warped type sludge treatment system
Second, the system composition and process design.
ZJ30 drill solids control system is a set of mechanical and electrical control of sludge treatment system, this system is mainly composed of a sand collector (including logistics module), a circular tank, 1, 1 set of liquid gas separator supply pump SB4 2 x 3-11-11 KW, GNZJ703 GNZS703 linear vibrating screen, 1/2 x 10 + 12 “x 4” in addition to the sand silt cleaning machine, 1 GNLW452S decanter centrifuge JBQ15kW mixer, 1, 4 sets SLH150-50 jet slurry device SB8 x 55 KW, 6-11.5-2 sets SB8 x 6-11.5 sand pump 55 KW (respectively to desander and desilter powered), 4 NJQ50-3 mud gun, and lighting, aisle guardrail, etc.
ZJ30 drill solids control system design features of several important processes, to grading of drilling mud, in accordance with the requirements of drilling technology through the overflow groove mud circulation.Can also be used for mud aggravating, mixed, stirring. Clear water pipeline in the clear water pipe connection can provide water for the mud circulating system; Mud configuration system can be mixed for mud solid control system, supplementary; Supply tank and the supply system for well mud defect to supplement;Mud gun pipeline and mud mixing system can be fully mixing the slurry tank mud and mix.

Dredging Slurry Separation system with dewatering centrifuge

GN solids control designed and produced slurry separation system has been used for traditional oil & gas drilling solids control system and HDD & CBM, water well drilling, it has been also used for dredging slurry separation, TBM slurry separation, bored piling, liquid mud plant, core drilling solids removal unit, industry waste water treatment.
Dredging slurry separation system is usually used together with dewatering unit with dewatering centrifuge, GNLW363CG-VFD, GNLW453C-VFD , GNLW553C-VFD decanter centrifuges are the most common models used for dewatering unit. Dredge-Dewatering-1

The working principal is as below:
1) Filter screen to separate big stones, solids before feeding to our slurry separation system, to protect the first phase cleaning shaker screens, so the working life of shaker screen could be longer.
2) Use submersible slurry pump to feed to the shale shaker with coarse mesh shaker screen, to reduce the solids content, separate the big solids, the cut point is API40 @ 420 microns.
3) Desander cone 10 inch as second phase cleaning equipments to separate solids up to 75 microns, centrifugal pump works as desander cone feeding pump
4) Desilter cone 4 inch as the third phase cleaning equipments to separate solids up to 20 microns, centrifugal pump works as desilter cone feeding pump.TBM-Slurry-Separation-Plant
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Facts to be consider for choosing horizontal screw decanter centrifuge

GNLW series horizontal screw type decanter centrifuge is a leading design of function of decanting centrifuge.   GN Solids America LLC’s decanter centrifuge is the final process steps equipment in drilling mud cleaning system for solids control and drilling mud cleaning. The superiority function of decanting centrifuge is embodied in the solids size processing. GN Solids America LLC’s decanter centrifuge could remove the solid particles with size 2-7 microns using the principle of centrifugal force produced by the decanter centrifuge.

The choice of horizontal screw decanter centrifuge is important because it related to the whole mud cleaning work efficiency and operation cost of the drilling rig.  The facts need to be considering are list in below:

decanter centrifuge

1 .The RPM of the decanter centrifuge for separation.   General horizontal screw decanter centrifuge can rotating RPM is 1800 to 4000 depends on the size of the Bowl. The higher the RPM speed, which leads to higher the separation of solids

  1. Centrifuge parts materials: Different kind of material have its wear-resisting, corrosion resistance and other physicochemical indexes. GN Solids America LLC’s decanter centrifuge general minimum material is made of 316L of steel. The abrasive elements must use ceramic composites.
  2. The controlling difference of the centrifuge: Difference in control effect accuracy of the differential, and the life and maintenance costs of decanter centrifuge. The higher the differential speed, the better the adaptability of the material, it is appropriate to use the device with high accuracy and high speed.
  3. Diameter length ratio: the diameter/length ratio of horizontal screw centrifuge means the greater the processing capacity, the smaller the moisture content.
  4. Control system: whether it is VFD programming control or fixed speed control, the decanter centrifuge manufacturers have basically produce the full VFD automation control of the machinery or fixed speed machinery.
  5. Processing of the drilling mud: the horizontal screw decanter centrifuge is a high precision machining requirements of the solids separation equipment, not with the ability to produce high product maintenance, processing capacity is limited.

Hebei GN Solids Control Co., Ltd is leading manufacturer for drilling mud solids control & drilling waste management equipment and shale shaker screens. Besides as the top one in solids control field for oil and gas drilling, Hebei GN Solids Control Co., Ltd is also the top one in mud cleaning and mud recycling systems for Bored Piling, Horizontal Directional Drilling, Tunneling and so on. Take GN 500 gpm mud system as an example, GN has 4 standard models with different equipment for different kinds of drilling activities.

Solidification unit for drilling cuttings disposal

Recently GN delivered a new designed solidification unit to our domestic client, it has been improved based on the previous design with the bigger storage capacity for solidification agent, flushing system, stronger mixing unit for heavy duty operation.

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According to the feedback from the client’s rigsite, the storage capacity of chemicals is not big enough for drilling waste with more fluids, so the solidification agent storage box is bigger in the new design, so the new solidification unit could be used for multi drilling waste status- with more fluids content or with less. 160723-Mud-Solidification-Unit
Another change on the new solidification unit is the feeding hopper skid, the feeding hopper is much bigger than the previous stabilization unit, we consider the international container shipment cost, the auger could be disassembly during shipment and the whole solidification unit could be shipped by a 40 ft container.
Solidification unit is an economic way for drilling cuttings disposal when the fluids content is not too much, if the environmental laws is permit, but in some countries, solidification unit is not acceptable for environmental laws. Too much solidification agent cement and calc will be wasted and the cost will be higher compared with the performance.
Except for solidification unit, GN solids control also provided drilling waste management system, Thermal Desorption Unit, dewatering unit, vacuum unit, Screw conveyor, decanter centrifuge, vertical cuttings dryer, high G dryer shaker, Mono pump, etc. Solidification unit and dewatering unit, decanter centrifuge and high G dryer is normally used for water based drilling cuttings, vertical cuttings dryer system is normally used for oil based drilling cuttings.
We will keep improving our solidification unit according to the feedback of our clients, user friendly and the performance is our target to make our client satisfied.  For more information of drilling cuttings disposal, pls contact with GN solids control.

HDD machine made throughout China for sale

HDD(Horizontal directional drilling)machine is generally required by HDD companies, civil engineering works, building works, pipeline crossing, and so on Except for the international company HDD machines, like Vermeer, Ditch Witch, TT& Best, Herrenknecht, etc, HDD models made in China has been progressively more popular in the world, especially within the world’s economy became rather slow, all of the HDD companies need to lower their drilling cost because the service price given by their client turn into lower, it is impossible to help win the project beneath the previous cost.
The HDD rig made in China together with competitive price, fast distribution time, good quality and performance and versatile payment term, that is the reason precisely why more and more international clients want to visit China HDD appliance manufacturers, one reason is to what is machine, the other reason is usually to train their engineers or perhaps operators.

HDD
Here listed a number of China HDD machine companies, for more details and more provider list, pls contact with GN solids control.
1) Drillto
2) Goodeng
3) JULI
4) XCMG
5) HUANGHAIJIXIE
Together with the HDD machine, the client also need mud MIxing system for the HDD rig. GN solids control is the most specialist mud cleaning system and also drilling waste management system supplier in China, we had furnished mud cleaning system to 60 countries in the world, just like Australia, Indonesia, India, Oman, Kuwait, Singapore, Korea, Thailand, New Zealand, etc nations. We have standard design type for different model HDD models, we have 200gpm, 300gpm, 500gpm, 800gpm, 1000gpm mud washing system for option, intended for 500gpm, we also have distinct configuration equipments for sale, totally in accordance with numerous structure with different storage capacity and transport dimension, 500B model together with 6m length mud tank , the element is for smart compact design and style, 500G with 10m size mud tank, 500GL having 40ft container size mud tank.
If you need HDD unit and HDD mud these mud cleaning system , dencanter centrifuge, shear pump ,shale shaker, pls contact with GN solids control.

Decanter Centrifuge with ATEX and DNV certificates in Europe

Decanter centrifuges are one of our main equipments with core technology, especially we invest another new factory and have a particular workshop for the manufacturing of decanter centrifuge and vertical cuttings dryer. For immediate shipment and considering the period to move to new factory, we prepared 50 units of 14 inch decanter centrifuge in stock, which make our delivery time very fast compared with other competitors.

20160708-DNV-CE-Decanter-Centrifuge
The clients in Europe always required decanter centrifuge with ATEX explosion proof certificate, CE certificate and ISO, API, and DNV certificate( for offshore project). They are strict for the technical specification and performance, documents. The client also need the centrifuge urgently, because of the adequate stock, we can meet the client’s delivery time even though they required so many special certificates.
The decanter centrifuges sold to different markets with different standards and certificates. For example, the decanter centrifuges stocked in Houston with IEC explosion proof certificate electric motor and control panel/ VFD control cabinet, application in class 1 division 1. The VFD control panel is positive pressured with full of stainless steel material. The decanter centrifuge stocked in China with China explosion proof certificate, Ex marks: Ex d II Bt4 Gb for Zone 2 applications. The decanter centrifuge in India with ATEX certificate for class 1 zone 1, and motor and control panel is DGMS approved, the same for the cables and glands, connections.
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HDD machine mud recycling system in India

Unfortunately most of the HDD machines in India did not have a mud recycling system to reuse the drilling fluids, it is a huge loss of the HDD contractors that who never realized the importance of mud recycling system for HDD machines. You may own HDD rig made in USA, or you have HDD machines coming from China, whatever type machine you have, the mud recycling/ cleaning/mixing system can help you in the points below:

20160622-CBM-Solids-Control-System
1) Reuse the drilling fluids or use the recycled mud to prepare for new mud, reduce the drilling cost
2) Lubricating the HDD rig
3) Cooling function
4) Reduce the drilling waste and only a small mud pit is required in the site, especially for some countries which have strict low for the drilling wells and drilling waste disposal, a mud recycling system can reduce the waste volume and make it easier to treat the waste properly.
5) Reduce the damage of the HDD machine and you can use it for longer time
At the beginning it is hard to convince the client who never used such mud recycling system for HDD projects to use it, he may ask why I should invest so much money for the mud recycling system. I can just leave it in the mud pit, it will be useless for me, etc. We have to show the client the successful case study of their competitors who began to use mud recycling system, they did job perfectly and fastly, the investment will be changed to profits in the future.

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GN solids control provide mud recycling system for HDD machines Vermeer, drillto, America Auger, etc. We have different treating capacity design for options, 200gpm, 300gpm, 500gpm, 800gpm, 1000gpm, each mud recycling system with different storage capacity. The mud mixer could be included.

Typically the desanter, desilter, and mud cleaner manufactured by GN Solids Control

Hebei GN Solids Control is a leading company specialized in solids control system and drilling waste management system for oil and gas industry, exploration, and some other solid spliting up industries. With headquarter with China, GN solid control has grown from a local China’s company to an international firm. Now it has established the united states and Russia subsidiaries and also sold its products in order to more than 60 countries. As well as products has been certified by means of API, ISO, CE as well as TP TC.

160624ShaleShaker
The sound control system mainly have the shale shake, desander, desilter, mud cleaner, decanter centrifuge etc .. Desander, desilter and mud cleaner are the crucial aspect for the system. The desander can separate the sturdy size from 40-60 microns, the desilter can independent the solid size through 20-40 micron and the mud cleaner can separate the actual solid size from 20-60 micron. The desander comes with 10 inch hydroclones, typically the desilter is equipped with 4 in . hydroclones and the mud cleaner is the combination of the desander, desilter and shale shaker. The hydroclones are made of polyurethane which is very light and also endurable. The mud cleaner can be equipped with 1 to three of 10 inch hydroclones, and can also be equipped with 6, 12, or 16 fecal material 4 inch hydroclones, based upon the oilfield actual performing condition. The bottom shale shaker can be 3 or 4 pieces of screen. The motors of the shale shakers are reliable and long lasting. There are two famous brand connected with motors that are being used right now, OLI from Italy and also Martin industries from US ALL. All the shakers vibration method is linear motion and that is mostly adopted by the majority of manufacturers in the industry. The completely removable hydroclones and manifold skid design make the connection involving desander, desilter and shale shaker very quick and easy.
When you have more inquiries, welcome to internet site www.gnsolidsamerica.com or send inquiries to help usa@gnsolidscontrol. com .