Desander Desilter

This week GN solids control participate in CIPPE 2019 successfully. We got positive feedback from our client for the oil sludge treatment system and pitless solution for oil & gas drilling.

The pitless solution also called zero discharge system for drilling rig, it includes water based mud and oil based mud, the design is very different. For water based mud pitless system, the main equipments are screw conveyor, high G drying shaker, VFD decanter centrifuge, dewatering unit and solidification unit.
The oil based mud drilling waste management system , the major equipments are screw conveyor or vacuum pump, vertical cuttings dryer, VFD decanter centrifuge, we have standard design drilling waste management system for option, with treating capacity 40 m3/h. As per the new environmental protection laws, it is forbidden to dig a hole for storage of the waste drilling fluids and oil waste at the drilling rig site. It is a pollution of ground water and earth, and hard to treat the waste after drilling is finished, you need to waste more money and more time. The better way is to treat the drilling waste timely by using pitless system.
The useful drilling fluids can be recycled to prepare for new drilling fluids, the discharged solids can be used for landfill or construction industry when it meets the disposal standard of the specific country.
We also showed our compact design oil sludge treatment with the treating capacity 0.5 ~1 m3/h, the main configuration including shale shaker, decanter centrifuge, three phase centrifuge, pre-mixing tank, fluids collection tank and chemical dosing system, oil tank and water tank, all the equipments are installed on one skid for convenient transportation and operation. We have bigger size oil sludge treatment system with 5 m3/h and 15 m3/h for option, welcome to send us your inquiry.

This week we shipped several units of tandem shale shaker to Middle East for oil service company. The shale shaker is linear motion single deck 4 panel shale shaker, the 2 units of shale shaker installed on one tandem skid for convenient transportation and installed on the solids control system.

The complete unit of the tandem shale shaker is up to 1200gpm for WBM, OBM, SOBM, the actual treating capacity will depend on the density& viscosity of the drilling fluids and API mesh size used. GN solids control produce composite material shaker screens from API 20 to API 325, GN brand shaker screens are all compliant with API RP13C standard.
The shale shaker features are as below:
1) 4 panel shaker screens with composite material frame for longer working life, dimension as 585x1165mm
2) The shaker deck material is stainless steel 304 for better corrosion resistance
3) Patent rubber sealing on the shaker deck for better sealing
4) The 2 vibration motor is Italy Oli brand or Itavibras or US Martin brand, the explosion proof could be CNEX, ATEX OR IEC EX for option
5) The possem belly for the tandem shale shaker as drilling fluids flow distribution are included in the package. Container loading size for convenient transportation.
6) Adjustable G force up to 8.0 G, the shaker deck angle adjustment from -1 to +5, the both sides of the shaker deck will be adjusted simultaneously.
Except for shale shaker, we also produce mud cleaner, decanter centrifuge, vacuum degasser, mud agitator, centrifugal pump, mixing hopper, mud gun, mud gas separator, vertical cuttings dryer, mud tank, drilling waste management system, oil sludge separation system, pls contact with GN solids control for more information. Welcome to visit our stand at CIPPE 2019 and OTC 2019, we will show our high quality products at the oil exhibition.

Recently GN shipped one batch of hydraulic drive decanter centrifuges with feeding pumps and 80 units of centrifugal pumps to Middle East, The feeding pump is Netzsch brand screw pump, this is the popular and ideal equipments to feed decanter centrifuge.
We have electric drived decanter centrifuge and full hydraulic drive decanter centrifuge for different client’s requirement, especially for heavy drilling fluids, hydraulic drive centrifuge will be a good option. Compared with electric drive decanter centrifuge ( high speed decanter centrifuge, middle speed decanter centrifuge, VFD decanter centrifuge, centrifuge bowl diameter from 9 inch to 30 inch), the hydraulic centrifuge bowl assy is same, just the drive system and structure design is different. Hydraulic drive decanter centrifuge could be used in the area with high ambient temperature for heavy mud with flexible bowl and differential speed various application like barite recycling, mud dewatering and waste cuttings management.
The Features of hydraulic drive decanter centrifuge is as below:

1. Europe brand hydraulic drive system with PLC smart control and safe operation
2. Compart structure with everything on one skid for easy movement
3. It is necessary to use hydraulic drive centrifuge for high viscosity, heave mud in high temperature area, and it is easier to adjust the differential speed to get better performance of the centrifuge treatment.
   GN centrifugal pump is composed of pump head, coupler, skid by centrifugal casting, control panel. The features of GN solids control brand centrifugal pump:
4. Pump impeller and pump casing material is made of hard ductile iron alloy for longer working life and better wear resistance
5. All the parts and complete pump size is interchangeable with world famous brand centrifugal pump
6. Mechanical seal to provide zero leakage and longer operation life
   If you need more information about Hydraulic drive decanter centrifuge, pls contact with GN solids control.

This week GN solids control shipped containerized drilling waste treatment system to Russia again, this is not the first time we designed customized drilling waste management system for Russia drilling company, we set our standard drilling waste management equipments inside the standard 40ft container to keep them warm during operation in Winter, this is special for Russia area where the temperature in Winter is extremely low.

The decanter centrifuge and vertical cuttings dryer is installed on the frame which is fixed with the 40ft container, the container with windows, doors and the top cover is openable for convenient maintenance and screen basket replacement of the vertical cuttings dryer. And inside the container walls are protected by special material to keep it warm in Winter.
Features of GN vertical cuttings dryer:

1) The rotor is one of the major components for the vertical cuttings dryer, the rotor assembly is balanced, and the flights on the rotor is also individual balanced, then their complete set is also balanced for future replacement of the rotor assy.
The flights material is hard facing to HRC65 for longer working life.
2) The screen basket is also the major components, and it is also individual balanced for the screen and the frame, the user can only replace the screen basket without remove the frame when it is damaged or blocking.
3) The high pressure air knife is to clean the screen basket to avoid the blocking of the screens, the opening of the screen is optional as 0.25mm, 0.35mm and 0.5mm. Continue reading “Containerized drilling waste treatment system to Russia”

One of the largest oil show in Asia-CIPPE 2019 will be held in March, welcome to visit GN solids control stand at CIPPE 2019 in Beijing.
The general information is as below:

Show Time: March 27-29, 2019
Show Location: New China International Exhibition Center, Beijing (No.88, Yuxiang Road, Tianzhu, Shunyi District, Beijing)
GN Booth: E2168 (Hall E2)
Same as usual, GN solids control will show our lastest technology and equipments to participate in the show, and meet our valuable clients there. After the show, welcome to visit our factory which is very close to the exhibition center, only 30km by drive. All the clients from international and domestic are welcomed to check our facility, workshop, management and equipments.

GN showed one set of compact designed oil sludge treatment system at CIPPE 2018, many clients showed their interests on the oil sludge treatment system, after the show, the system has been tested by the clients in domestic, the separation result is very satisfied by the client, for more information, pls check the working video and case study from our formal website：http://www.gnsolidscontrol.com/video/oil-sludge-treatment-test-unit-working-video

After the show, the 1 m3/h oil sludge treatment have been sold to many clients in domestic and also for international clients. We also make several units of 5m3/h, 15 m3/h oil sludge treatment system with customized design for Europe and USA clients.
If you are interested in GN oil sludge treatment system, pls contact with GN sales engineer to get a question list. Continue reading “Welcome to visit GN solids control at CIPPE 2019”

Last week we have a trial centrifuge for Aluminum Hydroxide Slurry Separation for our client, the client express their samples by international courier. We prepare for the decanter centrifuge installed on a mud tank with Netzsch brand screw pump as feeding pump, and prepare the dilution Aluminum hydroxide fluids by another mud tank with a mud agitator installed on it. The agitator keeps agitating the fluids to prevent it from deposition. The VFD control panel is power on and set the bowl speed and differential speed, also adjust the feeding pump motor frequency to control the flow rate. At the beginning the flow rate should be at lower level, once the centrifuge working steadily and the solids discharged from the centrifuge discharge port, the flow rate could be increased.

Below is the photo comparison for the fluids before treatment and after treatment.

Below is the discharge solids from the centrifuge.

The trial centrifuge model is GNLW224D-VFD with single motor, the main motor power is 11kw, GNLW224E-VFD decanter centrifuge is an ideal option for waste water treatment, with both main motor and back drive motor, it is easier to adjust the differential speed, the smallest differential speed is 1 rpm, it can ensure the separation performance to get clear water and drier solids. And the cone drum angle is customized for different material treatment to get better result.
For larger treating capacity, we have 14 inch bowl GNLW364D-VFD decanter centrifuge, 18 inch bowl Continue reading “Decanter Centrifuge for Aluminum Hydroxide Slurry separation”

As a professional separation and conveying equipments manufacturer in China, GN Separation & Conveying can design and produce decanter centrifuge, conveying equipments, transfer pumps and other separator.

Screw conveyor and vacuum pump can be used to transfer the high solids content material, for example, the drilling cuttings, but the vacuum pump can be also used to transfer high viscosity material like oil sludge, oil contaminated soils, mining tailings, animal waste, dredging slurry, etc.
The screw conveyor has 10 inch, 12 inch, 14 inch, 16 inch, 18 inch diameter for option, each section standard length is 12ft, we have 2 section, 3 section, 4 section with different length. We can provide fixed speed and variable frequency drive screw conveyor for different client. The U type screw conveyor with cover on top to prevent the fluids from spiling.

The sludge vacuum pump is air operation pump without electricity power supply, air compressor is required to provide air supply. We make the air compressor and vacuum pump on the skid for convenient movement. We have 10 m3/h, 20 m3/h and 40m3/h flow rate for option. You can check the working video of the vacuum pump from our website: http://www.gnseparation.com/solids-vacuum-pump

Decanter centrifuge is one of our major equipments, we have used them for oil field solids control & drilling waste management, oil sludge separation successfully, also it is used for dewatering system, waste water treatment, dredging slurry separation, etc. The decanter centrifuge can be also as environmental & waste water decanter centrifuge, for mining and construction waste water treatment, chemical & pharma decanter centrifuge, food & beverage decanter centrifuge, edible oil decanter centrifuge. For more information, pls contact with GN solids control.
Continue reading “Separation & Conveying Equipment made in China”

Centrifugal pump is one of the mud transfer pump produced by GN solids control, all the parts and installation dimension is interchangeable with world famous brand centrifugal pump. The centrifugal pump is widely used to transfer the drilling fluids, drilling waste, animal waste, oil contaminated sludge, dredging slurry, also it can be used as mixing pump, super charging pump.

Screw pump is the ideal feeding pump of the decanter centrifuge, based on the material to be transferred, we will choose different fluids touch parts for the users. We use Germany made Netzsch brand screw pump to promise the reliable performance.

Except for centrifugal pump, the mud transfer pump also includes screw pump, submersible slurry pump, sludge vacuum pump.

The sludge vacuum pump is 100% air operation pump, and do not need the electricity power, it is convenient for the jobsite where the electricity supply is limited. The air compressor is required for the vacuum pump air supply, if required by the client, we can supply the air compressor suitable for the vacuum pump and design the skid mounted package for convenient movement. We have GNSP-40B, GNSP-20B, GNSP-10B vacuum pump with flow rate 40m3/h, 20m3/h, 10m3/h for option with the necessary pipeline connections.

Mud agitator is one of the most important equipments for mud tank, the proper model mud agitator can agitate the drilling mud and prevent it from accumulation in the tank bottom. The tank bottom type mud gun is also required by working together with mud agitator.
Continue reading “Centrifugal pump and mud agitators to Asia client”

Below is drilling waste treatment system made by GN solids control working at CNPC jobsite for oil based drilling cuttings treatment. The purpose to use drilling waste treatment system is to recycle the useful drilling fluids to prepare for new drilling fluids, and reduce the drilling waste to lower the influence for the environment, and lower the waste disposal cost for the client. GN made drilling waste management system has been widely used to treat the oil based drilling waste to many countries in the world.

The technical configuration is as below:
1) Vertical G dryer to separate coarse solids and the fluids will flow to the buffer tank for further treatment, the discharged solids is dry enough to be transported by the truck or for disposal directly. The discharged cuttings are as the photo below. The oil on the cuttings is below 5%, it can meet the regulation for most countries, when the client need oil on the cuttings below 1%, they can use Thermal desorption unit. The drilling waste management system can help the user to save energy before using the TDU, and increase the treatment capacity of the TDU.

2) The screw pump feed the fluids from buffer tank to 14 inch VFD decanter centrifuge to separate more fine solids from the fluids, so the final clean fluids can be reused to prepare for new fluids. The discharged solids is as the photo below.

3) The mud tank with roof for sun proof, rain proof. The centrifuge is installed on the mud tank for storage of the fluids, the screw pump of the centrifuge is also installed on the skid of the mud tank.
Continue reading “Drilling waste Treatment system working at CNPC site”

This week one batch of shale shaker, mud cleaner, decanter centrifuge, centrifugal pump shipped to Russia, the client repeat orders every month for oil & gas drilling rig. Except for the solids control equipments, they also repeat orders for shaker screens, both for GN own shale shakers and replacement shaker screens for world famous brand shale shaker, all of our shaker screens are composite material frame for longer working life and better performance.

The grey color is the customized painting color for this client for all their orders, they fly to GN factory before delivery for inspection. We suggest the client to visit all the Chinese solids control equipments manufacturers before order to check the company’s strength. We will also welcome the client for inspection before dispatch, if China is not convenient, we also invite our international clients to visit our branch company in Houston, TX, USA, we have all the equipments and shaker screens in stock there.
Shale shaker is the first phase cleaning for solids control system, and the most important solids control equipments, with good performance shale shaker, the drilling waste will be reduced, the user can save cost and time to treat the drilling waste, more drilling fluids are recovered and reused to save drilling cost completely.

The shaker screens are the most important parts for shale shaker, GN composite material frame shaker screen are field proved for longer working life, longer storage life, larger effective screen area, better separation performance.

The centrifugal degasser with the same function with horizontal vacuum degasser, it can be installed vertically to save the space on the mud tank and convenient operation, maintenance.

Continue reading “Shale shaker, mud cleaner, decanter centrifuge, centrifugal pump shipped to Russia”