HDD Mud recycling system in India

GN solids control sold several units of HDD mud recycling system in India, we can provide both the economic mud cleaning unit and self-contained mud recycling system for trenchless works, like HDD, TBM, Bored piles, etc.
If you need a HDD mud recycling system in India, pls contact GN solids control, we will meet you at INDSTT or Bauma India 2016 for negotiation.

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Not all the HDD machines need to work with mud recycling system, only for some big HDD machines or complicated rock formation need the mud recycling system, the purpose to use HDD mud recycling system is as below:
(1) Lubrication of the drill bits, protect it from being damaged
(2) Cooling the rig, reduce temperature
(3) Reinforce the rock formation, to prevent it from collapsing.
(4) Reduce the drilling fluids volume, reduce the drilling cost
(5) Environmental friendly, reduce the drilling waste so that reduce the cost for drilling waste proposal

1500 gpm mud recycling system
GN design and produce mud recycling system from 150gpm to 2000gpm with different treating capacity, the system could be our standard design, or it could be customized according to your requirement.
The main equipments for mud cleaning system including:
Shale shaker, single deck shale shaker or double deck shale shaker
Hydrocyclones( desander cone or desilter cone)
Mud cleaner( desander, desilter, bottom shale shaker 3 in 1)
Mud tank with different capacity
Mud agitator
Mud gun
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Oil sludge waste treatment system South America

Recently GN solids control is going to ship one set of oil sludge waste treatment system to Africa for a oilfield service company. The oil sludge waste is coming from crude oil tank cleaning, refinery, solids control drilling waste, etc. GN drilling waste management equipments are also using in South America for oil sludge waste treatment system for the same applications.

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This customized oil sludge treatment system is composed of 5 parts, each part as a separated modular:
Part 1: shaker skid
The shaker skid including one unit of high G drying shaker and 1 set of skid mounted mud tank. The function of this unit is to separate big solids from the oil waste.
Part 2: Centrifuge skid

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The centrifuge skid including one unit of high speed decanter centrifuge and 1 set of skid mounted mud tank, the centrifuge with 4 supporting legs on the mud tank, for the centrifuge mounted on the telescopic skid, there is no such supporting legs, only skid.
Part 3: Dewatering Unit
The dewatering unit is mounted on the skid of the centrifuge unit for convenient operation and transportation. The 3 compartment polymer mixing tank with dozing system and control system composed of dewatering unit. We have option to put them in the 20ft container or not, but the client need to make a proof cover on top of the dewatering unit if no container.
Part 4: Acid & Alkali Liquid storage Skid
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GN solids control will participate Bauma China 2016 in Shanghai

GN solids control will participate Bauma China 2016 in Shanghai next week.

About Bauma China:

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Bauma China 2014 attracted nearly 190,000 visitors from 149 countries and regions as well as 3,098 exhibitors from 41 countries. Once again, the show occupied all 300,000 square meters of exhibition space at the Shanghai New International Expo Centre.
Exhibition general info is as below:
Date: Nov. 22 ~25th, 2016
Address: New international Expo Centre, Shanghai, China
Stand No.: E3.675
Exhibition for building material machines, mining machines and construction vehicles, this is also 8th international trade fair for construction machinery.
What we will show at Bauma China 2016?

mud-cleanerGN soilds control is specialized in manufacture of desander unit/ mud recycling system for HDD, CBM, TBM, Pilings, and pipeline crossing, etc. We have self-contained mud recycling system and economic configuration mud cleaning system for different projects, this time we will show our compact design economic configuration mud cleaning system, and we have 3 standard models for option, 50m3/h, 120m3/h, 240m3/h. This time we will show our 50m3/h desander unit, which is mainly used for bored piles, Micro Tunneling project.
There are indoor exhibition area and outdoor exhibition area, GN solids control will show our mud system at indoor exhibition area, and some large size mining and construction machines, they will show at outdoor area.
Not only for civil construction industry, GN mud cleaning system is also used
In many other different applications, like waste water with pig manure, waste sludge with chicken manure, contaminative river/ lake/ pond, waste water for washing potatoes, industrial waste water, etc.
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GN Solids Control come back from ADIPEC

GN solids control finished the exhibition of ADIPEC this week, we showed our decanter centrifuge and shaker screens this year, this is the third time for GN solids control to attend this exhibition and every year we received inquires from lots of clients.

2016-11-11-adipec-oil-show-1GNLW363CG decanter centrifuge is the best sold centrifuge during the past years after we introduced advance production line. This 14 inch diameter bowl centrifuge has been widely used for drilling solids control system, drilling waste management system( together with high G dryer and vertical G dryer), dewatering unit, oily sludge treatment plant, waste water cleaning system.

Different with the previous clients, right now most of GN clients are from drilling waste management industry. GN decanter centrifuge together with our containerized dozing system are popular to treat the water based mud by adding polymer, flocculant or coagulant, the discharged water is clear enough for disposal or go to the water treatment plant, the solids can meet the disposal standard for landfill or injection.
Features of GNLW363 series decanter centrifuge is as below compared with other brand decanter centrifuge made in China:

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1) Screw conveyor is protected by tungsten carbide tiles( interchangeable)
2) Solids discharge port and liquids distribution port is protected by special ceramics insert and it is replaceable.
3) Centrifuge bowl material is duplex stainless steel 2205 by centrifugal casting.
4) We can provide telescopic skid frame or mud tank to fit the centrifuge on it.
5) The bearings are SKF brand

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6) The vibration sensor, heat sensor and over-torque protection is for option to protect the centrifuge, our standard protection is installed inside the VFD control panel, emergency stop button is installed in the obvious area.
If you are interested to buy the centrifuge we showed at ADIPEC, pls contact with GN sales engineer for the cost and delivery time.

Full Hydraulic Drive Decanter Centrifuge manufacturer in China

As one of the most professional designer and manufacturer of decanter centrifuge in China, GN solids control produced high speed decanter centrifuge and VFD centrifuge have been widely used for WBM, OBM, SOBM drilling waste management, oil & gas drilling solids control system, dewatering unit, oily sludge treatment plant, waste water treatment, mining, etc applications. All of our decanter centrifuges are electric motor and control panel drived, now we have full hydraulic drive decanter centrifuge to meet some client’s requirement when electricity is limited in some areas.

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The mechanical components are same with the electric drive decanter centrifuge with features as below:
1) screw protection: tungsten carebide tiles for longer service life
2) Bowl material: duplex stainless steel 2205 from centrifugal casting and stainless steel 316L
3) Bearing brand: SKF brand
4) Solids discharge port & fluids distribution port protected by special ceramic insert interchangeable for conveneint maintenance
5) Control system with PLC smart control, especially for the monitoring and safety system: There are monistor for oil level shutdown, temperature alarm, manometric, etc. For safety operation.
6) Full Hydraulic drive system can smoothly work at high temperature environmen without problem, especially for heavy mud treatment
7) Heavy duty Gearbox with high torque up to 4164N.m.
Continue reading “Full Hydraulic Drive Decanter Centrifuge manufacturer in China”

Oily Sludge Treatment Plant for Hydrocarbon Recovery

GN designed and manufactured oily sludge treatment plant for hydrocarbon recovery has been approved and applied for many different applications, like refinery tank cleaning oil sludge, drilling cuttings waste from solids control system, used engine oil, gear oil, waste oil slop, etc. We can design customized system for your different requirement.
The main equipments for the oily sludge treatment plant is similar with GN standard drilling waste management system, high G drying shaker and decanter centrifuge.high-g-dring-shaker

This system function is similar with 3 phase centrifuge, but the performance is much better than tricanter centrifuge, and the cost is much cheaper than 3 phase centrifuge.
As per client’s feedback, the oil in the solids is much lower than 3 phase centrifuge, which can meet the standard of environmental law for disposal. The suspend solids in the water can be lowered up to required target.
Features of GN oil sludge treatment plant:
1 24hours/7days continuous working, automatic pump to transfer the clean oil and water to oil tank and water tank separately.
2 skid mounted design with container loading dimension, for easy movement from one plant to another
3 Reliable performance to meet different client’s requirement for the cleaning result:
We will use different model oil water separator for different client and different material.
4 Big treating capacity, high efficiency: compared with the 3 phase centrifuge, GN oily sludge treatment plant with much bigger treating capacity and high efficiency

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5 Economic cost, high profit
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GN showed desander unit for ISTT no-dig show in Beijing

GN solids control showed our Piling & TBM desander unit and GNLW223 mining centrifuge at no-dig show held in Beijing, China last week, the exhibition full name is 2016 China international Trenchless Technology Conference , which is held in on Oct. 10~ 12th, 2016 at the Agriculture Exhibition Hall in Beijing. Our stand No. is 128, which is next to Famous brand HDD machine manufacturer Goodeng and Vermeer.
We showed 2 products at the show:
(1) Piling & TBM desander unit GNMS-200D

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The treating capacity is 50m3/h with compact design for transportation.
The Desander unit is composed of double deck shale shaker with 4 units of desilter cone, the separation cut point is 20 microns, desilter feeding pump, catching tank, pipelines, lighting, electric control system, handrail, stairs, etc.
The desander unit can be applied to bored piles, Tunneling, small HDD projects. Normally we called it economic mud recycling system, sometimes clients will use a storage tank and a mixing hopper together; to make all the equipments as skid mounted mud recycling system, we called it self-contained mud recycling system with recycling, mixing, storage triple functions.

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(2) GNLW223 mining decanter centrifuge
It has been widely used for mining diamond core drilling waste water recycling, the purpose is to reduce the water consumption, reduce the solids disposal cost, reduce the total drilling cost to save money for the client. The max speed for the mini centrifuge is up to 5000rpm.
Continue reading “GN showed desander unit for ISTT no-dig show in Beijing”

Solids removal unit for core drilling in Mining

GN solids control shipped one unit of compact solids removal unit to our international client for core drilling in mining industry. This is the 3rd unit of solids removal unit in that area since the last shipment in July, 2015. The client who bought 2 units of solids removal units gave us some feedback and suggestion, we welcome our customers to give us comments to improve ourselves. We made some amendment and improvements according to their suggestions. 2016-09-14-gn-solids-removel-unit-for-international-customer-2
The updated design of solids removal unit is more compact compared with before, the complete design is only 2800x2100x2477mm, which can be shipped by 20ft standard container for sea freight. The 7.5HP centrifugal pump is as a multi function pump for both feeding the centrifuge and mixing. This is to save area and cost for the total unit. The special designed return back pipelines is considering the flow rate of 7.5HP centrifugal pump is bigger than the mini decanter centrifuge treating capacity, if feeding too much, the centrifuge will be easily blocked, the excess fluids should be return back to the mud tank by pipelines.

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The stainless steel material mixing hopper is to prevent the hopper from corrosion. The mini decanter centrifuge is the specialized model for core drilling waste water cleaning, because the water cost is very expensive, by using GN solids removal unit, the client can save lots of water consumption and save drilling cost. The 2 panel shale shaker is a mini equipments for the 1st phase cleaning of solids removal, the treating capacity is much bigger than the decanter centrifuge, because there might be a lot of big cuttings from the core drilling , which will damage the centrifuge and influence the performance of the centrifuge, so the 1st phase cleaning is very important.
For more information of GN compact solids removal unit, pls contact with GN solids control.

GN Solids Control new production line – Explosion proof enclosures and control panel

As a worldwide reputation brand, GN Solids Control owns its professional electrical control department to support its products line.

As most of the industry control panels should be used outdoors and some for hazardous environment. In order to ensure the longer lifetime and reliable performance at jobsite, all GN control panels are explosion proof higher than IP54. Good sealing for water and dust resistance is the basic request of ex performance. It ensures the control panel can be running reliably outdoors, especially for all kinds of drilling activities and underground constructions.

What kind of control panel GN Solids Control do make and offer?

1) Magnetic control for small power equipment ≤30kw. It is a kind of direct start for small motors. Magnetic control is widely used for solids control shale shaker, drilling fluids mud cleaner, high G drying shaker, drill mud agitators, small size pumps, drilling cuttings screw conveyers, etc…

2) For motors bigger than 30kw, direct start control panel is not suitable. Star delta starter control panel is widely used for motors ≥ 37kw. It can protect motors during starting.

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3) Soft starter is another kind of control for motors ≥ 37kw. It generates a small current during starting. Compared with the start delta starter control panel, soft starter control panel is much better. It can save power. If client want use a small size cable for the motors or choose a smaller power generator, soft starter is better choice. But the soft starter control panel price is much higher than delta starter control panel.

Big pumps, vacuum degassers, decanter centrifuges, VG dryers, they have big motor. They should use star delta starter control panel or soft starter control panel.

4) Magnetic starter, control panel delta start control panel and soft starter control panel are for all fixed speed control. GN Solids Control does also offer variable speed control panels per request. VFD control panels are widely used for screw conveyer to change the transfer speed, transfer screw pump, decanter centrifuges.

GN solids control became IADC membership now after certified by ISO & API, CE ( for decanter centrifuge), HSE,etc. IADC was committing to improving safety, advancing drilling technology, striving for reasonable regulation and legislation, and enhancing the training and education of technical and management personnel.IADC full name is International Association of Drilling Contractors, for more info, pls check http://www.iadc.org/ .

GN-IADC-Menbership
GN solids control main equipments including:
1) solids control equipments, including shale shaker, mud cleaner, desander, desilter, vacuum degasser, decanter centrifuge, mud agitator, mud gun, mud hopper, centrifugal pump, mud gas separator, flare ignitor, mud mixer, shear pump, jet shearing device
2) drilling waste management , like decanter centrifuge, vertical cuttings dryer, Auger, dewatering unit, cuttings solidification / stabilization unit, TDU
3) mud recycling system for HDD, CBM, Geothermal, water well drilling, tunneling, piling
4) shaker screens, hydrocyclones
5) Industry decanter centrifuges for food, chemical, dredging slurry separation, waste water

The following companies will be IADC membership:
1) Oil & gas drilling contractors/ drilling company
2) Oil company (government owned/ private owned)
3) Drilling rig manufactures
4) Drilling tools, drilling rig equipments manufactures, including solids control equipments supplier
5) Oilfield service company
6) Drilling fluids supplier
7) And others
Since 2009 we started our first exportation business, we always keep improving our equipment’s design and quality, to make it more user friendly and safety operation.
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