Author: desanderdesilter

Recently, we have two sets of 1500gpm mud system for one big HDD project. The client is China local famous contractor on HDD project and Tunnelling project. The 1500gpm drilling mud system including below items:

1)       3 sets of shale shaker, each shaker 500gpm treating capacity and 1500gpm for 3 shakers. GNZS594E-HB shale shaker is the most popular shaker for oil drilling mud treatment application, the long deck with 4 panel shaker screen can reach very good working performance. For HDD project, 4 panel shaker is also very popular. The price of 4 panel shaker and 3 panel shaker is almost same, but the working performance is much better.

2)       1 sets mud cleaner with 3 ea desander cones & 16 ea desilter cones. The mud cleaner is combination of desander, desilter and deck shaker. Much compact design with smaller footprint, the treating capacity can reach to 1500gpm treating capacity.

3)       2 sets centrifugal pump for feeding desander cones & desilter cones. The centrifugal pump is replacement for NOV brandt mission pump.

4)       One recycling tank with above solids control equipment; one mud storage and mixing tank with mud agitators, mud guns, mud hoppers, shear pump, centrifugal pumps….Totally 2 mud tanks for one set 1500gpm mud system

Except for this 1500gpm mud system, we have over 30 sets 500gpm mud system working for CPP, China largest HDD contractor. We also export some 500gpm mud system to overseas client for water well drilling.

GN Solids Control have two major products areas. One is for HDD compact mud systems, the other one is oil drilling mud systems / solids control equipment / decanter centrifuges.  GN Solids Control have hold hands with many overseas drilling contractors, mud engineering chemicals companies, mud service companies, oil service companies, shaker screen trading companies etc. If you are in need of some solids control equipment, pls contact us freely. We will provide with professional consultant service, high quality equipment and reliable after sales service.

People work in the petroleum industry may know that the drilling process request drilling mud for better drilling performance. Drilling process may produce much used drilling mud which needs be cleaned for reuse and avoid pollution if discharged directly to the environment. Most of the drilling contractor has the rig in hand and they only do the drilling job. For how to recycle the drilling mud and where to get the equipment for recycling the drilling, they really don’t care.

That is because there are some people who especially do the job for drilling mud recycling. They do have the equipment and mud engineers.  All things will get better if someone do it especially, just like GN Solids Control, the first 1 API certified solids control manufacturer who only design and manufacture the drilling mud solids control equipment, ever the mud recycling system. The mud services company is a type career who only does the drilling mud cleaning service and even the drilling waste management process.

To the drilling contractor, the mud services company is a third party who got the project from drilling contractor. Most of the mud services companies have both the equipment and operator team. So, the mud services companies are both the equipment buyer, also the equipment end user, this is the most valuable customer for the drilling mud solids control equipment manufacturer. These people know very much on solids control equipment, they know the difference between two brands. Even, the equipment manufacturer could get good suggestions from these people so that to improve the product design and quality.

Besides the traditional drilling mud solids control, many mud service companies also do drilling cuttings drying process due to the issue of strict environmental regulations. The equipment like the decanter centrifuge, vertical cuttings dryer even the waste solidification units are un-economic for drillers to have them in hands. This is another occupation the mud services companies have many activities.

To the solids control equipment manufacturer, the mud services company, no doubt is the loveliest persons.

GN Solids Control has provided many cost effective devices for the solids control along with drill cuttings treat. Right now we would like to show you GN decanter centrifuge with the plastic adding equipments, this entire system can be also called dewatering unit because it helps to spend less water and keep the effectiveness of the drilling fluids.

We all know, GN Solids Control gadgets such as shaker, desander, desilter, decanter centrifuge are used to distinct the particles larger than 2~5 microns in the drilling essential fluids. For the solids that small compared to 2 microns, we need to different them out with the guidance of polymers and chemical substances. If we don’t separate all these finer solids, form a good run the characteristics on the drilling fluids will be in a unstable status. The most common approach to solve it is adding a lot more water which waste waters and also caused more going waste.

Now by using GN decanter centrifuge with polymer bonded, we can solve all the earlier mentioned problems. GN dewatering device is mainly including the following factors:
1 . GN mud Mixing System
This system is used to incorporate powder polymer automatically whenever this system is added in with enough polymer powdered ingredients and the inside water tension reach a certain level. Mixing capacity is 2000 l/h. Polymer concentration is around zero. 05%~0. 5%.
2 . GN Coagulant System
The tank here is made of polyurethane; a single mud agitator is set in the middle. Treating capacity can certainly reach to 1500L.
three or more. GN Feeding System
You will discover two feeding systems: the first is for feeding polymer flocculants, the other is feeding coagulant. Both of them will be nourish into GN decanter centrifuge for further separation.
4. GN 20 Feet Container
Each of the above equipments are permanent inside. After treated with that dewatering system, all the going fluids with mixed plastic and coagulant will be driven into GN decanter centrifuge, so the particles larger than 2~5 microns can be separated out there.

GN Solids Control is China leading centrifuge original production company, we have overseas sales branch in Houston, USA ( GN Solids America LLC), Moscow, Russia ( GN Solids Russia branch). Our third sales center GN Solids Middle East LLC will be put into operation very soon next year.

Why so many processional customers come to GN Solids for centrifuge purchase?

1) Because all the client want to buy cheap products, but good quality. The client mostly buy centrifuge from USA /Europe before, and the price of that is very high. They need cheap products to save money and recover invest soon.

2) GN Solids Control equipment is surely cheaper than USA /Europe centrifuge. However, GN centrifuge quality is almost same as USA centrifuge. GN target on “quality first, price second” centrifuge.

With GN centrifuge, the client can use less money and buy good quality products. GN Solids Control centrifuge is most cost-effective from China. GN Solids compete with USA brand, like Derrick, Swaco, or NOV brandt. GN Solids win lots of project in the bidder.

3) GN Solids have overseas service center, can give fast backup once required from clients. Spare parts delivery is also very convenient.

Except for centrifuge, GN Solids Vertical cuttings dryer is also super star among drilling waste management equipment. Government attaches more and more importance on environmental protection, drilling waste management in oil drilling is also give some conditions.

GN vertical cuttings dryer can turn wet oil cuttings into dryer solids with OOC below 5%. GN vertical dryer is mostly used with drilling process, installed besides shale shakers. After treated by vertical cuttings dryer, the solids will be collected by cutting skip and transport to thermal desorption unit for final treatment.

 

We have over 10 sets vertical cuttings dryer in stock for urgent project. Some of them are already booked by client and ready for delivery. If you have project need vertical dryer / centrifuge, pls contact us freely.

After some demo project in China home market, we gain construction site experience on solidification device installation, commissioning and maintenance. Within middle of this year, all of us receive purchase order from Northern Africa oil service company. Your customer got one drilling waste management project for Spend & Halliburton. The client to start with tend to USA brand fixation unit, but they finally select our product considering the great design, high quality similar seeing that USA brand, reasonable price tag, and assured after product sales service. The client come to our company for inspection before supply and also show keen affinity for decanter centrifuges, vertical cuttings dryer, high G electric drying machine etc .

The client give reviews like this: ” thanks for the attempt on our PO production, we are going to try the first sets and definitely will release order for another 3 sets soon after the first one passed by end user. We have confidence in order to expand local market using GN Solids. Next year, we live sure to buy 2 value packs high speed centrifuge as test order. If end user just like the performance, we will take much more order more. Hopefully, we could have more and more project assistance with GN Solids soon” The clients buy 3 packages of solids control equipment.
Package 1: GN cuttings solidification unit GNGH-15A.
This unit including one particular set drilling waste selection hopper, one set concrete storage box, one arranged absorber storage box, a single set high shear mixer, one set electrical control box.
For working law, pls read more from GN website: Drilling cuttings renforcement unit.

Package 2: mud storage tank with agitators
The package includes just one set conic bottom mud tank and two value packs mud agitator. The agitator is GN new kind agitator, motor & gear-box direct connection without couplers.

The products leave Xingang seaport on Nov 15th, 2015 and will reach destination within beginning of January, 2016. We will arrange after revenue technical engineer for the construction site equipment commissioning then.

GN Solids America LLC is a popular solids control systems along with drilling waste management techniques provider. With the large aid from its parent corporation Hebei GN Solids Control Co., Ltd, GN Solids America LLC is getting perceived by more and more companies via North America and Sth America.
GN just presented one large mud taking system to one client inside South America. This system will be used as a mud herb. Actually, this American clientele has purchased many value packs of shakers, decanter centrifuges in the past several years. Due to the superb working performance and high class, GN solids control machines are harvesting more and more repetitive orders. This large system is including the following machines:
1 . GN Recycling Tank
1 . 1 GN decanter centrifuge
There are two units centrifuges to separate the going fluids. GNLW363 is one cost efficient centrifuge to separate the solids larger than 2 to 5 microns. By using different belts as well as pulleys, GN centrifuge may rotating at different velocity. GN also has variable pace centrifuge which is easily manipulated by VFD control display case.

1 . 2 GN shaker
GN shakers are using popular vibration motors. Fast alter shaker screens can be achieved by making use of particular wedges. GN additionally owns patent on the shaker screens sealing way to keep your drilling fluids falling without having pass through the screens.
1 ) 3 GN mud trying to recycle tank
GN uses a single mud recycling tank in the size of 40 feet textbox. Control cabinet, walkway along with handrails etc are permanent on the mud tank. two sets of GN submersible pumps are also fixed inside the tank to feed GN centrifuge.
2 . GN Mixing Tank System
This system is composed of 3 mud aquaria which are the same size because 40 feet container.
GN shear pumps and centrifugal pumps are also fixed with these mud tanks to get mixing. Some other products for example GN Mud Agitators, GN Mud Guns, GN Mud Hopper etc are also presented.

Several months previous to, GN solids control obtained the order from one household customer for one unit sleek and stylish mud recycling system with regard to HDD, the required the dealing with capacity is 500GPM. GN’s model is GNMS-500GL. At the moment this unit already fantasticly run at 3 internet sites, today we got the picture of the unit working on site.
For all those GN’s equipment, as per the customer’s requirement, GN would mail the engineer to web site for guiding how to set up the equipment, tell the customer just what should be taken care about if operation, and also train the particular clients operator. Below may be the picture of this 500GPM model, this unit is self-contained design with all the stages to get drilling mud solids control and mud mixing & reconfiguration.

The mud tank ended up being divided into 4 compartments such as the shaker compartment, de-sander area, de-silter and mud mixing area. Due to in HDD task, no need to separate the cuttings up to very fine, thus, the particular recycled drilling mud can be reused after the treatment with the de-silter unit. This device is long enough to have adequate space in the mud container to store the active soil.
Various GN Compact mud Recycling System Application
GN is a leading manufacturer associated with solids control equipment within China, no doubt, the necessary oil gas drilling industry is a very important market for GN, the mud system to get oil drilling is tad bit structure complex and large presence. However , in the meanwhile, GN developed various compact framework mud system especially intended for No dig drilling undertaking, coal bed methane pursuit, piling project and small tunneling.
The features of the stream-lined design mud system contains small footprint suitable for area limited working site, straightforward for transportation. The de-sanding offer unit can also be got singularly and connected with the escaping mud tank for expense saving.
Any question upon GN’s compact mud program, welcome to contact us for more price information.

Compared with going cuttings (discharged from shale shaker), oil sludge much more difficult to be treated as well as recycled. To have better idea of oily sludge, we have to know very well what oily sludge is along with where it is from. Please get more info from a search engine engine. And from down below chapter, we can know how to handle the oily sludge and exactly results we can get after remedy.

GN Solids Control is definitely China & USA centered leading manufacturer for solid waste control & drilling waste management equipment. Studied as well as China Oilfield Service Constrained (short for COSL), GN Solids Control develop the very first sets of Chemical maximizing centrifuge system for slimy sludge treatment in starting of 2015, after construction site test and application, the result is great. COSL repeat another two sets centrifuge system obtain in past several months.
1) Chemical enhancing centrifuge method configuration:
a. one pieces small mud tank for you to suspending the oily sludge before treatment. Mud Whisk installed to get better performance
c. Chemical enhancing system. The person can add chemicals from potential hopper. All the motor with Chemical enhancing system is manipulated by a separate panel placed on the system
c. one value packs GNLW363CG-VFD centrifuge. This centrifuge speed can be easily tweaked by the separate VFD cp and get stepless speed adjusting. The centrifuge can arrive at to 3200RPM, remove really fine solids 2-5 microns. There is a catching tank under the centrifuge to hold the drinks parts discharged from decanter centrifuge.
All the parts is created on a 11 meter lengthier oilfield skid, with moving points for easier movements.
d. Screw conveyors is additionally necessary for the system, to moving solids discharge / with regard to other application.
GN Shades Control offer 3 units 1000hp mud drilling process and 1 set 17-tanks liquid mud plant to help COSL in last year. Most of us build strong relationship together with COSL and are registered products supplier for COSL, Cina largest offshore drilling specialist.

 

GN Solids Control is China and taiwan leading solids control mud system manufacturer with VOTRE certificate verified by DNV Business Assurance. GN solids Control is also the first non-public company got API certificates and HSE certificate supply by china manufacturer.
GN Solids Control DNV / API /HSE and ISO certificate information: GN certificates.

The mud technique project is for Europe foremost water well drilling organization and they use the mud program to clean the drilling mud in addition to reuse it. This dirt system is two phase off-road system with shale shaker as well as decanter centrifuge; bypass the desander cones & desilter cones. Thus, total system power consumption can be reduced a good deal.

1) Double deck shale shaker: GN double deck shale shaker can certainly remove the solids in excellent performance, upside panel having big mesh screen along with down deck panel along with small mesh screen. The functional efficiency is surely better than sole deck shale shaker.
For GN shale shaker, pls get more details from GN website: GN different type drilling mud shale shaker regarding solids control
2) Decanter centrifuge: GN decanter centrifuge is used to eliminate the fine solids, minutes separation points about 2-5microns. After treated by GN centrifuge, the drilling mud might be reused after weighted or perhaps chemical adjusted.
3) Screw pump motor: screw pump feed to get centrifuge also attached in often the mud system tank skid. This positive displacement pump motor can work stable without agitating the drilling mud. The providing performance is much better than other style pumps.
4) Mud tank skid: All equipment is mounted on a single mud tank, compact and for movement. We furthermore design extra space intended for client’s generator as per their very own requirements.

We also have various other projects for Europe this season. In Jan, 2015 most of us export 3 sets 1000hp drilling mud system there. Could you get more info from Backlinks. Since GN focus on the quality products, GN Solids control equipment is working in over 62 countries and areas. Most of us win good reputation after years overseas marketing. We have GN Solids America and GN Solids Russia branch workplace to give fast response to The usa market and Russia market place.

As first API certified solids control manufacturer in China, GN Solids Control has provided to more than 60 countries and regions with its cost effective products, covering all related main equipment of solids control and drilling waste management line for oil and gas drilling.

The main principle of the solids control systems is physical separation, using the physical characters of different media, the solids control equipment separate as much solids from the liquid. Right now, in other industries besides the oil and gas drilling, such functional equipments are also chosen by the end users, to make their work more efficient and easier.

Physical Functions of solids control equipment:

Since the most important solids control equipments are respectively shale shaker and decanter centrifuge, we talk about only these 2. Now in many oil and gas drilling jobsite, the end users choose to use more shakers and centrifuges instead of former hydrocyclones.

1. shale shaker. Shale shaker is the most efficient equipment in solids control process, because it uses less energy while separates the most solids out of the liquid by using the different size of the solids and by means of different size mesh on the shaker and a couple of vibration motors. The disadvantage is that the shaker could not separate very fine particles, and its separation work is a bit draft. GN has 3 nos screen shale shaker and 4 nos screen shale shaker for option with model GNZS703E and GNZS594E.

2. decanter centrifuge is a high speed rotation machine, mostly horizontal. It has a high speed rotating bowl and inside bowl there is an impeller. During the rotating, the centrifugal forces on different material are not same, that causes the liquid phase continuously flows out of the bowl while the solids particles are slashed on the bowl inside wall and pushed out of the centrifuge solids discharge ports. The decanter centrifuge a gentle and precise, more costly than shale shaker, not only the cost of itself, but also the consumption of electric power. But it is ideal solution for separating out the fine and extra fine particles. GN centrifuge family covers all common sizes of decanter centrifuges from 9 inch bowl diameter to 22 inch bowl diameter, among those centrifuges, GNLW363 with 14 inch bowl is the most popular model.

For more information, welcome to contact us freely or visit our website.