Author Archives: desanderdesilter

GN Solids Control will participate the oil show MIOGE next week

GN solids control will participate the oil exhibition MIOGE next week in Russia, which is the largest oil show in Russian district, this is not the first time for GN to participate this oil show with our exclusive agent in Russia. We will show our core equipments during the show.

2016.04.22 Russia Oil Show 1

The general information of the MIOGE:
Show Name: MIOGE
Show time: June 27~30th, 2017
Stand No.:A239, hall 3
For more information, pls refer to http://www.mioge.ru

Main equipments showed:
1) Linear motion shale shaker
2) Linear motion mud cleaner

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3) Decanter centrifuge with max speed up to 3800rpm, we have 9 inch, 14 inch, 18 inch, 22 inch, 30 inch bowl diameter decanter centrifuge for option with different treating capacity and different G force.

4) Shaker screens, all of them are composite material frame for longer working life compared with steel frame screens, we sold thousands of the replacement shaker screens for other brand shale shaker every month in Russia market.
5) Centrifugal type degasser, different with the traditional horizontal type vacuum degasser, the centrifugal degasser is vertical installed degasser, which needs smaller area to install on the mud tank and easy for maintenance.
During the past years, GN solids control has sold hundreds of these solids control system to our client in Russia, below is the case study for reference:
Solids Control Equipment sent to Russia for 10 Oil Rigs, including shale shaker GNZS593E-HB, decanter centrifuge GNLW363CG-VFD

http://www.gnsolidscontrol.com/drilling-fluids/solids-control-equipment-sent-to-russia-for-10-oil-rigs-there
Customized Shale Shaker and Mud Cleaner Unit to Russia Mud Service Company,

http://www.gnsolidscontrol.com/drilling-fluids/customized-shale-shaker-and-mud-cleaner-unit-to-russia-mud-service-company
Drilling Waste Management system to Russia, The drilling waste management system model No: GNCM-40A, 1 unit of Vertical cuttings dryer: GNCD930C-VFD, Waste management centrifuge: GNLW363CG-VFD, screw pump http://www.gnsolidscontrol.com/drilling-fluids/drilling-waste-management-system-to-russia
Containerized Drilling Waste Management System to Russia, http://www.gnsolidscontrol.com/drilling-fluids/containerized-drilling-waste-management-system-russia
Welcome to visit GN solids control at our stand to know more information.

Oil sludge Treatment system to Uganda

GN solids control shipped one set of oil sludge treatment system to our Africa client last November, now the system has been set up in the client’s rig site in Uganda.

2017.06.15 Oil Sludge Treatment System for Uganda
The oil sludge treatment system including:
1. shale shaker tank skid:
GNZS594E-LD High G drying shaker is 4 panel pretentioned shaker screen shale shaker, it is used for the drying of the cuttings/WBM/oil sludge and separation of the coarse solids from the oil sludge.The screen size is 585x1165mm, composite material shaker screens with stainless steel 304 wire mesh. The shaker is with hot water spray system to avoid the blocking of the oil sludge on the screen because of high viscosity.
2. decanter centrifuge with dewatering unit tank skid:
VFD decanter centrifuge with dewatering unit on the same mud tank skid, the 14 inch bowl decanter centrifuge is the best sold model centrifuge for oil sludge treatment system, Before feeding to the centrifuge inlet pipe, the heated oil sludge ( from the shaker tank) will be adding chemicals and mixed in static mixer then flow to the centrifuge feed pipe. After treatment of the decanter centrifuge, the fluids will be adding acid or alkali to adjust the PH value for safety disposal.
3. Acid & Alkali Liquid storage Skid
4. 3 phase separation system skid, it is also called oil water separator skid, including slant plate clarifier and oil water separator.The clean oil and clean water will be separated and storaged in the buffer tank.
5. Screw conveyor to transfer the discharge cuttings from shale shaker and decanter centrifuge
We have 10inch diameter, 12 inch, 14 inch, 16 inch screw convetor with different length for option, each section is 12ft length, you can choose 1 section, or 2,3,4 section according to the rig area dimension. The discharged solids will be transferred automatically by the augers to the waste container for disposal.

Linear motion shale shaker shipped to Russia

This week GN solids control shipped several sets of linear motion shale shakers to Russia, this is not the first order from this Russia client, they had orders huge qty equipments since last year.

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The linear motion shale shaker is the 4-panel screen shale shaker with screen dimension 585 x 1165mm, composite material frame pre-tensioned shaker screens. GN shaker screen with 3 layers stainless steel 304 ( or SS316l) wire mesh for all the screens finer than API60. The composite material screen can be anti-corrosion and anti-rust for over 5 years storage. The screens can be also used for Swaco Mongoose or Meerkat shale shaker if the clients have these model shale shakers.
The linear motion shale shaker is more cost effective and common design all around the world, sometimes balanced elliptical motion or progressive elliptical motion shale shaker is required for some special drilling fluids.
We have several options for vibration motors, normally we use Italy Oli brand vibrators, for special required explosion proof standard like IEC ex, ATEX, GN will use either Italy Oli or US martin for option.

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Except for linear motion shale shaker, GN solids control also sold a lot of linear motion mud cleaner with the same bottom shaker model, high speed decanter centrifuge, high G force vertical cuttings dryer to Russia, thousands of shaker screens are sold monthly for US brand shale shaker and Chinese brand shale shakers.
When using the linear motion shale shaker for oil based drilling mud, the operator can use different API mesh size to reach the drilling requirement which is different with water based drilling mud.
We also have high G force drying shaker for drilling waste management, the G force up to 8.0 G, with hopper feeder instead of weir feeder. If you need solids control equipments, pls contact with GN solids control.

Construction sludge separation system

The sludge separation system used in construction industry is used widely for water recovery and drying the waste cake. The waste water can be reused for construction industry to save water consumption cost. In some developed countries the waste sludge produced in construction industry is strictly controlled for disposal, so the moisture in the discharged cake should be as dry as possible. Also in some specified projects, huge amount water is required such as Tunneling, pilings, etc.

2017.05.25 Collection Hopper
Recently we shipped a set of sludge separation system for construction industry to USA client, the configuration is as below:
Sludge collection hopper
High G drying shaker, 1 unit, up to 8.0G with 4 panel shaker screens, the screen dimension is 585x1165mm, with composite material shaker screens, right now we have some stocks of steel frame screens in Houston warehouse for sale, to get the price list, pls contact GN solids America.
Mud cleaner with 8 pcs desilter cones, the bottom shale shaker is same with the high G drying shaker model, with the same size shaker screens.

2017.05.25 Construction mud treatment
The big bowl big treating capacity GNLW553-VFD decanter centrifuge, with 22 inch bowl diameter and 71 inch bowl length, this is not the largest centrifuge GN produced, we also have 30 inch bowl centrifuge, with max treating capacity 200m3/h, it is suitable for big tunneling project.
Mud tanks with tank accessories
Centrifuge feeding pump and telescopic skid

2017.05.25 Decanter Centrifuge
Based on the waste water treatment standard, chemical dosing system is required before feeding to the decanter centrifuge, so it can separate the cut point up to 1 microns.
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Linear motion shale shaker and jet mud mixer to India

Next week GN solids control will ship 6 units of linear motion shale shaker and 2 units of jet mud mixers to India, they are for the operation of the 2 drilling rigs. The client owns their own oilfield, rigs and solids control systems, they need to replace their old equipments by GN solids control equipments.
This is not the first order from this India drilling company, they ever bought 3 sets of solids control system for 2000HP rig and 1000HP rig 9 years ago, and then bought linear motion shale shaker, linear motion mud cleaner and vacuum degasser from GN with rig complete package, also the shaker screens for the shale shakers. Even the shale shaker with only 3pcs screens, but the effective screen area is up to 2.63m3, only a little smaller than 4 panel shale shaker GNZS94E, the client can replace less screens compared with 4 panel shale shaker, and they can remain all their shale shakers with same dimension shaker screens, so it is easy to stock shaker screens.

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The shale shaker installed with composite material frame shaker screens, which is designed for longer working life and longer storage time up to 5 years without getting rusty. The conductance and separation cut point is also larger than the steel frame screens, it is very popular among drilling companies.

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The jet mud mixer is the combination of mixing hopper, mixing pump and pipelines on the same skid, it is for convenient operation and transportation, the client can choose different models according to the mixing rate they required for the mud tank system.
Except for linear motion shale shaker, GN also provide linear motion mud cleaner, decanter centrifuge, vacuum degasser, centrifugal degasser, mud agitator, centrifugal pump, mud gun, screw conveyor, etc equipments, welcome to send us your inquiry.

Solids separation system for Mining

Recently GN solids control shipped one set of solids separation system for mining to Vietnam. The client sent their engineer to China for EX works delivery inspection and operation & maintenance training.
The solids separation system is used to separate the cuttings/ solids from the mining sludge, then the client can recover the sludge/ water to save the cost for the client, and the final disposal waste is reduced, so the waste treatment cost could be reduced and saved.

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It is a 2 phase separation system including shale shaker and decanter centrifuge which are installed on the mud tank. The configuration is as below:
1)High G drying shaker to separate coarse solids from the mining waste sludge, the mesh size of the shaker screen is choosed by the client as per the solids size range in the sludge.
2)VFD decanter centrifuge to separate fine solids from the mining waste water to reduce the solids content, only ultra fine solids remained in the water, the clean water storaged in the mud tank can be reused.
The moisture of solids discharged from the centrifuge can be adjusted as per the client’s requirement, by adjusting the pond depth adjustment plate, the discharged solids can be dry or wet and the treating capacity also varies accordingly.

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Drilling rig spare parts manufacturer

As the top manufacturer of drilling rig solids control equipments and drilling waste management equipments in China, GN solids control also provide drilling rig solids control spare parts as below:
1)    Replacement shaker screens and spare parts for GN made solids control equipments, including 585x1165mm screens for GNZS594E shale shaker, 700x1250mm screens for GNZS703 series shale shaker, 750x900mm screens for GNZS752 series shale shaker.

shaker screen
Locking wedges, sealing rubber, damping springs, desander cone, desilter cone, bearings, oil seal, gearbox, decanter centrifuge tungsten carbide tiles,etc.
2)    Replacement shaker screens for other brand shale shaker, including replacement shaker screens for Derrick FLC500 series and 48X30 series shale shaker, replacement shaker screens for Swaco Mongoose PT, MD-3 shaker screen, replacement shaker screen for Brandt Cobra, Venom, VSM300, LCM-2D, replacement shaker screen for FSI shale shaker, replacement shaker screens for KPT-26, KPT-40, KPT-28 series

replacement shaker screen
3)    Spare parts for Mission centrifugal pump, like pump house, mechanical seal,
4)    Desander cone and desilter cone for Derrick mud cleaner and desander.
5)    Mud tank spare parts, including butterfly valve, ball valve, flexible hose, air union, hammer union, mud gun, mud agitator, mixing hopper, centrifugal pumps, etc.
When the client want to make the mud tank locally, we can provide centrifugal pumps, mixing hopper, mud agitator, Continue reading

Trailer mounted mud tank system in Indonesia

Recently GN solids control shipped one set of trailer mounted mud tank system to Africa for water well drilling, we also had sold such trailer mounted mud tank in Indonesia, which is one of our most important market.

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Before GN ever made trailer mounted mud tank in a different way, which is put the skid mounted mud tank onto a containerized trailer for convenient movement from one site to another. The mud tank and trailer is connected by special locks, you can remove the trailer once you need to put the mud tank on the skid.  By this way, the production cost is very high, and the total height of the mud tank is very high, you have to remove the solids control equipments ( like shale shaker, mud cleaner) during transportation.

IMG_20170502_143358
The new design trailer mounted mud tank is with 4 tyres at the end of the trailer, each side with 2 tyres, the mud tank and trailer is welding together as an integral part. The stairs is installed on the trailer, the mud tank height is according to the land transportation rule in different countries. The shale shaker will not be removed during transportation, the mud cleaner could be removed if the total height over the road permit, for convenient transportation, it might not be removed and installed on the mud tank.
The trailer mounted mud tank will also include mud agitator, mud pipelines, valves, lighting system, electric control system, handrails, stairs, walkways, shale shaker,etc.
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3 sets of solids control equipments to Europe

This week GN solids control shipped 3 sets of solids control equipments to Europe. The equipments list including:
9 units of linear motion shale shaker
3 units of mud cleaner
3 units of decanter centrifuge

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These equipments are the main solids control equipments in our products line, as a top manufacturer of solids control equipments and drilling waste management system in China, linear motion shale shaker, mud cleaner and decanter centrifuge are the best sold products. Some clients want to buy mud tanks locally to save delivery time and sea freight cost, and install GN equipments on top of the mud tank system. Others want to replace the old equipments on their old tanks. The client collect the information of the solids control equipments from several solids control equipments manufacturers in China and compare the technical offer and commercial offer, the client choose GN solids control only.

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The decanter centrifuge can be used for both LGS and Barite recovery. The 3200rpm pulley is installed on the centrifuge for low gravity solids, when the client want to use the centrifuge for barite recovery, they can replace the pulley to 2200rpm.
We also provide the VFD control panel to adjust the frequency of the motor to change the rotation speed of the decanter centrifuge, so the client can use the centrifuge for low gravity solids, high gravity solids, barite recovery.
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Oil Based Drilling Waste Treatment System to South America

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Recently GN Solids Control shipped 2 sets of oil based drilling waste treatment system to South America, the client has compared many different proposals from USA and China, finally choose GN by considering the company strength, the drilling waste management system experience, the technology, quality, and after sales service.

As the top manufacturer of solids control equipments and drilling waste management system, GN solids control keep growing very fast since 2008.We got positive feedback from our international clients and keep improving our equipments design and performance, until now we already own the advanced technology of oily sludge separation system, Thermal Desorption Unit, vacuum pump, cuttings solidification unit, big bowl big volume decanter centrifuge, F version shale shaker, D version decanter centrifuge, composite material frame shaker screens, etc.
The 2 sets of oil based drilling waste treatment system shipped to South America is our standard design of drilling waste management system, just a little bit change for customized requirement.

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The drying shaker is installed on the V type mud tank between the cuttings dryer and decanter centrifuge, when the solids content in the waste cuttings is very big, the fine solids remained in the discharged fluids from vertical cuttings dryer is still very high content, which will be easily block the centrifuge bowl, and damage the centrifuge. The shale shaker with fine mesh screens is used to reduce the solids content and promise the centrifuge a better separation performance.

The electric cradle is used to replace the screen basket of the vertical cuttings dryer, mostly there is no big crane in the jobsite, such design will be convenient to replace the wear parts itself, do not need to pay extra money to lease a crane.
After treated by our drilling waste management system, the oil in the cuttings is lower than 5%.